7316 N Alpine Road, Loves Park, IL 61111 (815) 282-1775 info@tekmatic.com

Hazardous Environments

Hazardous Environments: C1D1

C1D1 cobots are specially engineered for use in high-risk environments where flammable gases, vapors, or combustible liquids may be present. Designed to meet strict safety standards, these cobots operate safely in Class 1, Division 1 areas, where human operators are unable to perform tasks due to the presence of hazardous materials. With C1D1 certification, these cobots ensure reliable performance and improved safety, reducing risk in environments that demand the highest safety measures.

C1D1 Certified Cobots for Hazardous Environments

Ideal Applications

  • Safe handling of hazardous materials

  • Detection and monitoring of explosive gases or vapors

  • Custom assembly solutions for volatile environments

  • Quality assurance and inspection in high-risk zones

  • Press fitting and component insertion in hazardous areas

Key Specifications

  • Payload: 5-10kg

  • Cycle Time: Application-dependent (typically 15–60 seconds per part)

  • Repeatability: ±0.03 mm

  • Reach: 1000–1300 mm

  • Power Requirements: 110–240V AC (compressed air if using pneumatic tools)

  • Safety Compliance: ATEX, IECEx, UL certified for explosion-proof operation in Class 1 Division 1 environments

What You'll Need

  • Cobot Arm: 6-axis collaborative robot with 5–10 kg payload and ±0.03 mm repeatability, designed with explosion-proof enclosures

  • Explosion-Proof Gripper: Adaptive 2-finger or 3-finger gripper with adjustable stroke and force control, built for safety in hazardous zones

  • Workstation Fixture: Custom jig or clamp system to securely hold components while minimizing risk in Class 1 Division 1 areas

  • Sensor or Vision Add-on: (Optional) Intrinsically safe vision system or part presence sensor for precise alignment and verification in hazardous settings

  • Feedback Integration: (Optional) Force monitoring to prevent over-pressing or damaging sensitive components in explosive environments

  • End-of-Arm Press Tool: (Optional) Linear actuator tool for press-fit operations

  • Programming Software: Pre-built routines designed for safety and optimized for operation in Class 1 Division 1 environments

  • Training & Setup: 2-day on-site installation + 4 hours of remote programming support

Frequently Asked Questions About C1D1 Cobots

C1D1 cobots are engineered for safe operation in environments where explosive gases, vapors, or flammable liquids may be present. Equipped with explosion-proof enclosures, intrinsic safety features, and materials that reduce spark risks, these cobots are ideal for industries such as oil and gas, chemical processing, and pharmaceuticals.

C1D1 cobots are built to comply with strict safety regulations, including ATEX, IECEx, and UL certifications. These certifications guarantee the cobots’ safe use in hazardous environments, minimizing ignition risks and enhancing operational safety, all while ensuring optimal performance and efficiency.

Industries like petrochemical, pharmaceuticals, mining, and food production (including bakeries) see significant advantages from C1D1 cobots. These sectors frequently deal with hazardous materials and require automation solutions that operate safely in high-risk environments while maintaining efficiency and safety standards.

Yes, C1D1 cobots are built for easy integration with your existing machinery and production systems. Their adaptable design allows for smooth transitions into tasks like material handling, assembly, and packaging, ensuring both safety and efficiency while enhancing your current operations.

For environments with explosive gases, vapors, or other hazardous conditions, a regular cobot is not sufficient. C1D1 certified cobots, designed to meet ATEX, IECEx, and UL safety standards, are the only safe option. These specialized cobots provide the necessary safety features to protect both workers and operations in high-risk environments.

Speak with a Dedicated TekMatic Represenative

We provide a variety of engineered robotic and dispensing automation solutions to the world's most high tech industries, including biomedicine, defense, food production, environmental sciences, and laboratory R&D. Our unique and innovative technologies help the world discover and produce better ways to heal, feed, protect and preserve.

Need to speak with someone immediately?

Call us at
815.282.1775